Automatic Kn95 N95 Face Mask Making Machine for Sale in Stock

• Customization: Available
• Application: Dust Face Mask
• Automatic Grade: Semi-Automatic
• Model NO.: KNFM-003
• Certification: ISO9001: 2000
• Customized: Customized
• Condition: New
• Oversize: 8.0m*3.5m
• Power: 220V
• Standard: GB2626-2006
• Trade Mark: Jiangsu Zhongyuehui
• Transport Package: Standard Expoting Packing
• Specification: 1 Set
• Trademark: Yiyue
• Origin: China
• HS Code: 8449009000
• Production Capacity: 50 Units Per Year

Product Description

Technical Parameters
Equipment Name:
Fully automatic mask production line (N95 folding type)
Equipment Introduction:
1. summarize
This machine is a fully automatic folding mask production line (typical models such as N95 masks). The equipment is loaded in a full roll.
Multi-layer non-woven fabric rolls are subjected to compound roll welding.
The nose line is rolled and cut before welding.
Two rolls of ear straps are automatically unrolled, fixed-length cut and then welded .
The body is folded in half, and after ultrasonic welding and fusion, the final mask is formed.

2. General equipment configuration requirements
(1)Equipment size:9500mm(L)x1500mn(W)x1900mm(H);
(2)Appearance color: International standard warm gray 1C, according to this standard when no special instructions;
(3)Equipment weight: ≤6000kg, ground bearing ≤500KG / square meter;
(4)Working power source: equipment 220V, 50HZ, rated power about 15KW;
(5)Compressed air: 0.5 ~ 0.7 MPa, the flow rate is about 300L / min;
(6)Environmental conditions:Temperature 10 ~ 35 ºC, humidity 5-35% HR, no flammable, corrosive gas, no dust (cleanness is not less than 100,000).


The main structure of the equipment

1. The equipment is equipped with Max 6 sets of cloth unwinding,Roll diameter Max 600mm;
2. The fabric unwinding adopts the active unwinding method, and automatically unwinds according to the position of the tension roller;
3. Nose bar welding module: including nose bar unwinding, nose bar leveling, fixed length conveying, cutting, welding functions;
4. Fabric composite roll welding unit: adopts the welding method of ultrasonic welding head and steel mold, and the parallelism and position of the roller are precisely adjusted during welding.The welding system has cooling function.
5. Earband welding unit:the earband welding of this equipment adopts the earband type (non-head-mounted), the whole roll is loaded, after driving and tension control, the fixed length is cut, the length of the earband is adjustable, the ultrasonic welding is used, and the welding is firm ;
6. The material driving unit adopts a servo motor to control the main driving roller to drive the cloth, running smoothly, and the pressure is precisely adjustable.
7. Folding forming unit: adjustable triangle plate, height and angle can be adjusted to ensure that the mask is neutrally folded in half.
8. Forming welding unit: ultrasonic welding is adopted, the welding is firm, the pattern is clear, the pressure of the welding system is adjustable, the welding system has a cooling device, and the technical parameters of the ultrasonic welding system are adjustable;
9. Forming and cutting unit: rolling cutter wheel, cutter pad wheel, pressure adjustable, cutter material: high speed steel.
10. Waste separation unit, waste automatically falls into the box.
11. Control system: The equipment includes PLC control system and touch screen operating system.
    
    
    

Incoming materials and product specifications

1. Applicable incoming specifications:

NO.	Raw material	Outer diameter (mm)	Reel Inner diameter(mm)	Width (mm)	Thickness (mm)	Weight (Kg)	Remarks
1	Non-woven fabric outside	Max600	Φ76.2	230-300±2	NA	Max20	1layer
2	Filter cotton	Max600	Φ76.2	230-300±2	NA	Max20	1-4layer
3	Inner side non-woven fabric	Max600	Φ76.2	230-300±2	NA	Max20	1layer
4	Nose Bridge	Max600	Φ76.2	3-5±0.2	0.5-1.0±0.1	30	1layer
5	Ear-loop	Roll/Carton	Φ15	5-8	Max1.2	Max10	2 rolls / carton

2,Production specifications:
The specifications and dimensions of the production masks are provided by Party A, and Party B is responsible for making ultrasonic welding heads, wave knives, and cutting knives according to the drawings.
Product size guarantee. Party A provides specifications and dimension drawings, and Party B provides the above specifications.

Equipment technical parameters:
Production capacity of equipment:
(1) Production efficiency: 30-60ppm (related to material tensile properties);
(2) Fold symmetry: +/- 1mm:
(3) Equipment failure rate: 2% (refers to the failures caused by the equipment itself)

Main components configuration list:

No.	Item	Brand	Remark
1	cylinder	CKD,SMC/Japan, yadeke, Gasco / Taiwan	Subject to availability
2	Electromagnetic valve	CKD,SMC/Japan, yadeke
3	servo motor	Microseconds/China, Mitsubishi/Japan
4	PLC	Microsecond / China, Mitsubishi / Japan
5	Bearing	NSK / Japan, Mitsubishi / Japan
6	Line rail	STAF,PMI,CPC/Taiwan
7	Optical fiber, Amplifier	Omron,Keyence,Panasonic / Japan
8	Touch screen	Weiluntong / Kunlun Tong State
9	Relay	Omron / Hequan
10	Button	Shuangke / Hequan

If you have any requirements or need more details ,please feel free to contact with us.
Miss Juice Zhou

YiYue Machine Technology CO.,LTD Overseas sales